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One of the main our activities is moulding of plastic products by way of infusion. Depending on the size and complexity of a part, moulding machinery of various capacities is used for moulding different parts (see below).
Moulding of Plastic Products by way of Nitrogen Gas
In 2004, a system of moulding of parts by way of nitrogen gases was introduced, which has taken the production of the enterprise to new level of quality and efficiency.
This technology has given Stigma, UAB new possibilities:
To improve the quality of goods – due to this technology machines leave no marks of mass amalgamation and settlements, because smaller closing power can be used, thus use of moulding machinery with lesser capabilities becomes more efficient. Besides, parts are produced free of crevasses and depressions.
To lower product price – the time of moulding cycle is reduced and smaller amounts of raw material are used, because there is no longer need to join separate components to produce entire part, and there is possibility to produce entire parts outright, such as knobs, etc. This process also enables to make cycle of production of a part shorter. Besides, when smaller closing power is used, the use of moulding machinery with lesser capabilities becomes more efficient
To design - due to this technology, it is possible to improve rigidity of product, to make desired number of edges, heads and other features, avoiding lesions, settlements of surface of parts, when moulding parts with edges of different thickness. This technology also enables to mould parts with cavities, avoiding use of mechanic marks.
The nitrogen equipment used in the enterprise is the following: DDIK 100-2.2 / 330 bar.
Raw material:
In the field of moulding of plastic products, a number of various plastic raw materials are used and Stigma, UAB employs most of them:
Commonly used polymers: HDPE, LDPE, PP, PS
Technical polymers: ABS, ABS+PC, POM, PC, PA, PA+GF
Most of moulding forms used in the enterprise are owned by the clients. Stigma, UAB is responsible for proper use, maintenance of the same, can perform minor repair, because competent specialists work in the bar of equipment and installation.
If the client has no shape of product moulding, we mediate in ordering the production of the same.
Equipment:
Type
Space between columns (mm.)
Form opening width (max, mm.)
Form fixing height (min, mm.)
Closure power (kN)
Cylinder capacity (gr.)
1800x1400
1600
400
16320
10800
2. GEK-1350
3. Rovetta
1080×1080
1100
450
12500
6420
4. MIR 1050
1050×1050
350
10500
6200
5. Battenfeld 850
1020×1020
1000
520
8500
2400
6. Battenfeld 650
930×930
6500
4500
740x670
4200
1388
8. FSC AE400
710x710
800
200
4000
937
9. Jozef Krauss 280
560×410
850
250
2800
830
10. FCS HT250
11. DEMAG D-175
550×550
630
1750
540
460x460
550
130
1500
14. GEK-150
15. Engel ES600
420×420
840
150
1250
251/71/71
16. Engel ES600
17. Demag 100
400x400
500
157
350x325
320
110
103
19. Arburg 305
310×200
700
90
20. Arburg 305
21. DEMAG D-60
320×320
600
74
22. GEK-60
23. Netstal
60